How MIG Welders Can Ensure The Smooth Wire Feed?

Wire feed is a common problem that every welding industry has to face. Such a problem often leads to downtime, extra cost, and extra work with poor welding quality output. And because wire feed issues can occur anytime along the length of the gun, MIG welders need to check several areas to encounter and fix the issue for a better and quality-centric welding output. If you are a MIG welder and looking for an appropriate solution for wire feed problems, here’s what you need to do.

Check the quality of the wire

Moisture or not using for a long time can sometimes cause the rust in wire, which in turn clogs up the liner. If you see the rust while welding, all you need is to unspool it until you get a clean wire. You may also need to either blow out or replace the liner as a deformity in the wire can simply cause issues in feeding and affect the weld quality. Maintaining the wire on a regular basis is one of the qualities of the best MIG welder as it helps in the efficient production of welding along with ensuring the durability of the wire.

Fine-tune spool & drive roller tension

Sometimes the inappropriate tension on either the spool break, drive rolls, or both. Excessive tension exerts on the wire cause wear on the wire and little can lead to birdnesting. Thus, it is pretty much important to find a balance spot on both parts. Here’s what you can do:

• Loosen the drive rolls, and then gradually increase the tension while feeding the wire into a block of wood or metal. Keep increasing the tension until you’re one-half turn past wire slippage.
• If you find that you have to tighten the drive rolls, then check for any damage or wear.
• When you find the feed settings set properly and the parameters are accurate, it is time to change your drive rolls.

Apart from this, check that you’re using the right type and size of drive rolls for the wire. If anything is not correct, then it can lead to slippage.

Keep a check on the gun liner

Lengthy contact with the wire, and dirty, clogged, or damaged liner is also the many reasons behind the feeding issues. Make sure you’re using the right MIG liner size for your wire and choose a high-quality liner from the reputed welders’ supplier with quality and durability assurance. Avoid the build of debris on the liner to keep it running smoothly.

Install high-quality MIG parts

One best way to eliminate the risk of wire feeding issues is using quality-centric MIG components and welders. For longevity and quality output, it is always recommended to get the updated and quality MIG welders parts from a trusted source like Everlast welders, where you get the top-of-the-line components to resolve the wire feeding issues.

To ensure effective welding output, MIG welders need to find a reliable solution for wire feeding issues. Everlast Welders is a one-stop destination where welders can get the technology-tested solution for all welding-related issues.